Nonwoven fabric being produced on a roll-to-roll production line

Providing engineered nonwoven solutions for over 20 years

VIEW OUR PRODUCTS
20+
YEARS

Delivering custom nonwoven
solutions for every application

For over 20 years, Preferred Nonwoven Solutions LLC has built a reputation for delivering high-quality materials and exceptional service. We leverage deep industry knowledge and an extensive network to provide bespoke solutions that meet the evolving demands of various sectors.

Our mission is to bridge the gap between cutting-edge material science and practical application, helping our clients innovate, optimize, and grow. We are committed to delivering the highest quality products, coupled with reliable service and competitive pricing, ensuring long-term partnerships built on trust and mutual success.

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Our product range

Premium nonwoven materials engineered for excellence

Roll of white spunbond nonwoven fabric

Spunbond

Continuous filaments offering excellent strength and stability. Versatile, high-performance nonwoven fabrics for diverse applications.

Specs & applications
Typical weight
8–200 gsm
Polymers
PP, PET, PE, bicomponent
Key properties
High strength-to-weight, dimensional stability, low lint

Typical usesHygiene coverstock · medical gowns & drapes · geotextiles · crop covers · furniture backing

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Thermally bonded nonwoven web showing a calendered bond pattern

Thermal Bond

Heat-bonded fibers creating soft, yet strong materials perfect for comfort and durability applications.

Specs & applications
Typical weight
15–100 gsm
Fibers
PP, PET and low-melt bicomponent
Key properties
Soft hand, high loft and bulk recovery, binder-free

Typical usesHygiene topsheets & acquisition layers · dry wipes · air filtration · apparel interlining

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Close-up of meltblown microfibre filtration media

Meltblown

Micro-fibers with superior filtration and barrier capabilities for demanding applications.

Specs & applications
Typical weight
10–100 gsm
Fibre diameter
1–5 µm
Key properties
Sub-micron particle capture, high surface area, electret-chargeable

Typical usesMask filter layers · HVAC & liquid filtration · oil sorbents · battery separators

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Carded chemical bond nonwoven fabric

Carded Chemical Bond

Fibers bonded using chemical agents for versatile applications across multiple industries.

Specs & applications
Typical weight
20–150 gsm
Bonding
Saturation, spray or print binder
Key properties
Tunable stiffness and drape, strong wet strength, cost-efficient

Typical usesWipes · interlinings · coating substrates · footwear & automotive components

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Soft spunlace nonwoven fabric of the type used for wipes

Spunlace

Water-jet entangled fibers for soft, absorbent materials ideal for hygiene and medical applications.

Specs & applications
Typical weight
30–120 gsm
Fibers
Viscose, polyester, cotton and lyocell blends
Key properties
Cloth-like drape, high absorbency, completely binder-free

Typical usesWet wipes · cosmetic pads · surgical & medical fabrics · food-contact wipes

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Multi-layer nonwoven laminate composite material

Laminates

Multi-layered composite materials for enhanced properties and superior performance.

Specs & applications
Constructions
SMS, SMMS, nonwoven/film, nonwoven/foam
Bonding
Adhesive, thermal or ultrasonic
Key properties
Engineered barrier plus strength, breathable options

Typical usesSurgical gowns & drapes · protective apparel · housewrap · roofing underlayment

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Dense needlepunch nonwoven felt

Needlepunch

Mechanically interlocked fibers for dense, durable fabrics ideal for industrial and infrastructure applications.

Specs & applications
Typical weight
100–1,000+ gsm
Options
Needled onto a scrim for added strength
Key properties
High density, abrasion resistance, thickness, binder-free

Typical usesAutomotive trim & carpet · geotextiles · filtration felts · papermaker felts

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Ultrasonically bonded nonwoven with a patterned seam

Ultrasonic Bond

Bonding via high-frequency vibrations for precise patterns and clean, aesthetic finishes.

Specs & applications
Process
High-frequency vibration with a patterned anvil
Substrates
Thermoplastic nonwovens, films and composites
Key properties
Clean soft seams, precise patterns, no adhesives

Typical usesQuilted composites · mask edge sealing · ear-loop attachment · filter pleat & seam bonding

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Technical knit fabric with an open mesh structure

Knits

Interlocking looped yarns for flexible and stretchy fabrics with superior comfort and elasticity.

Specs & applications
Constructions
Tricot, raschel, spacer, mesh
Yarns
Polyester, nylon, elastane blends
Key properties
Multi-directional stretch and recovery, 3D spacer loft

Typical usesMedical supports & orthopaedics · technical mesh · cushioning spacers · laminate face fabrics

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Roll of thin polyethylene barrier film

Films

Thin, flexible sheets used as barriers or in composites for protection and functionality.

Specs & applications
Typical gauge
12–100 µm
Polymers
PE, PP, EVA and CaCO₃-filled breathable
Key properties
Liquid and microbial barrier, printable, heat-sealable, tunable MVTR

Typical usesHygiene backsheets · medical barrier laminates · packaging · protective sheeting

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Expert Services Tailored to Your Needs

Comprehensive solutions backed by two decades of industry expertise

Custom Material Sourcing

Leveraging our vast global network, we connect you with the ideal nonwoven materials, including specialized films, fibers, and composites.

  • Global supplier network
  • Specialized materials
  • Quality verification

Product Development

From concept to commercialization, we assist in integrating nonwoven materials into your existing or new products.

  • Concept to market
  • Material integration
  • Prototype testing

Technical Consulting

Our deep industry expertise provides valuable insights into material selection, process optimization, and troubleshooting.

  • Expert guidance
  • Process optimization
  • Problem solving

Supply Chain Optimization

We help streamline your nonwoven supply chain, mitigating risks, improving lead times, and ensuring consistent product availability.

  • Risk mitigation
  • Improved lead times
  • Consistent supply

Quality Assurance

We facilitate rigorous quality assurance and testing protocols for nonwoven materials to guarantee compliance and performance.

  • Compliance testing
  • Performance validation
  • Documentation

Market Intelligence

Stay ahead with our up-to-date market intelligence on nonwoven trends, new technologies, and competitive landscapes.

  • Industry trends
  • Technology updates
  • Market analysis

Industries We Serve

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